A customer reported that when he depressed the de-cocker lever on his Beretta PX4 pistol, it went off. Fortunately, nobody was hurt, but with the PX4 internal safeties, this never should have happened. He brought it to me for repair. When I disassembled the gun, I found the trigger assembly had been modified and the safety lever had its spring loaded ball-bearing removed.
The Beretta PX4 has two internal safety systems which should have prevented this discharge. First is the "safety de-cocker" lever which contains the "firing pin plunger." When the hammer is released, it falls forward and hits the "firing pin plunger." The firing pin plunger is accelerated forward hitting the firing pin which discharges the ammo in the barrel firing chamber. When this "safety de-cocker" lever is rotated down to de-cock the weapon, it rolls forward taking the "firing pin plunger" off line and blocks the hammer making it impossible for a round to go off.
The second internal safety is the firing pin block. This block physically prevents the firing pin from going forward and igniting the round in the firing chamber. This block is spring loaded and can only be moved out of the way when the trigger is pulled.
Under normal conditions with both of these safeties in place, this gun should not fire when the de-cocker lever is activated.
To prevent this from happening again, I upgraded and replaced the "safety de-cocker" with a factory Beretta "de-cocker G safety". I also replaced the de-cocker spring to assure reliable functioning.
To prevent the "firing pin block safety" problem, I replaced its spring and both cleaned and lubricated it to assure reliable functioning.
When test firing at the range, I tested each of these systems independently. First, I deactivated the "firing pin block safety" by keeping the trigger pulled when de-cocking the gun. I did this 50 times and the gun didn't go off. Second, I de-cocked the gun at least 50 times with the "firing pin block safety" activated. The gun did not fire. I'm reasonably certain this malfunction will not happen again.
With a Beretta PX4, it's important to de-cock this gun only with the de-cocking lever. Don't lower the hammer manually with your thumb. If you use your thumb, you have to pull the trigger thus deactivating the "firing pin block." You have also failed to rotate the "safety de-cocker" blocking the hammer and taking the "firing pin plunger" off line. If your thumb were to accidently slip off the hammer, the gun could go off. This is an unsafe practice, especially with a gun that has these automatic safety systems built into the gun. To this day, I still don't know why this gun went off accidently, but fortunately the owner was pointing it in a safe direction and nobody was hurt as a result.